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Case Studies

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Identify anomalies with real-time sensor analytics

Identify anomalies with real-time sensor analytics

Identify anomalies with real-time sensor analytics

How early detection and adaptive machine learning reformed maintenance efficiency

How early detection and adaptive machine learning reformed maintenance efficiency

Early failure detection

Real-time sensor insights

Scalable, flexible model

Adaptive ML efficiency

The challenge

The challenge

Predictive maintenance with sensor analytics

Predictive maintenance with sensor analytics

A European engineering company collected continuous sensor data from multiple turbines. To enhance efficiency, it aimed to develop an algorithmic workflow for automatic gearbox anomaly detection using sensor data.

Key challenges

  • Integrating data from multiple sensors

  • Predicting machine failures at an early stage

  • Deploying a real-time solution for high-velocity data

Cogentiq Campaign Assist
Cogentiq Campaign Assist
Cogentiq Campaign Assist

The solution

Optimized gearbox monitoring

Optimized gearbox monitoring

Data and classification

Analyzed sensor data

Categorized trends patterns

Assessed model performance

Anomaly detection

Dual-model analysis

Filtered false alarms

Score-based detection

Implementation approach

Implementation approach

1

Model deployment

  • Seamless rollout

  • Real-time integration

  • High-speed processing

2

Alerts and thresholds

  • Triggered alerts

  • Set detection limits

  • Enabled proactive maintenance

3

Continuous improvement

  • Refined models

  • Adjusted thresholds

  • Help improve accuracy

The impact

The impact

Streamlined operations and cost savings

Streamlined operations and cost savings

Cost savings

  • Early failure detection

  • Maintenance savings

  • Scalable deployment

Real-time insights

  • Real-time predictions

  • Adaptive learning

  • Faster model building

Adaptive model efficiency

  • Continuous model improvement

  • Improved efficiency

  • Streamlined production

Looking ahead

Looking ahead

Broader equipment coverage

  • Expand anomaly detection to more equipment types

Predictive maintenance growth

  • Integrate predictive maintenance across additional production lines

Ongoing model refinement

  • Continuously refine machine learning models for improved precision

Transform your enterprise with AI that delivers

All rights reserved © 2025 Fractal Analytics Inc.

Registered Office:

Level 7, Commerz II, International Business Park, Oberoi Garden City,Off. W. E.Highway, Goregaon (E), Mumbai City, Mumbai, Maharashtra, India, 400063

CIN : U72400MH2000PLC125369

GST Number (Maharashtra) : 27AAACF4502D1Z8

All rights reserved © 2025 Fractal Analytics Inc.

Registered Office:

Level 7, Commerz II, International Business Park, Oberoi Garden City,Off. W. E.Highway, Goregaon (E), Mumbai City, Mumbai, Maharashtra, India, 400063

CIN : U72400MH2000PLC125369

GST Number (Maharashtra) : 27AAACF4502D1Z8

All rights reserved © 2025 Fractal Analytics Inc.

Registered Office:

Level 7, Commerz II, International Business Park, Oberoi Garden City,Off. W. E.Highway, Goregaon (E), Mumbai City, Mumbai, Maharashtra, India, 400063

CIN : U72400MH2000PLC125369

GST Number (Maharashtra) : 27AAACF4502D1Z8