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Case Studies

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Agile order fulfillment through optimized inventory management

Agile order fulfillment through optimized inventory management

Agile order fulfillment through optimized inventory management

How real-time insights and automation streamlined operations

How real-time insights and automation streamlined operations

40%

Increase in 1-day shipments

20%

Reduction in costs

5000+

Optimized products

Improved

Global retail efficiency

The challenge

Enhanced inventory and fulfillments for faster, cost-effective deliveries

One of the largest U.S. sporting goods companies faced challenges in understanding and optimizing its inventory placement across a complex retail fulfillments network. As the company expanded its Buy Online, Pick Up In Store (BOPIS) and e-commerce orders, the trade-offs between order splits, increased transit times, and higher fulfillments costs became more pronounced. With a focus on customer satisfaction and operational efficiency, the retailer sought Fractal's expertise to enhance inventory optimization and improve delivery speed while reducing fulfillment costs.

Key challenges

  • Complex inventory placement across a vast network

  • Increased order-splits and higher transit times

  • Rising fulfillment costs for BOPIS and e-commerce orders

  • Need to balance customer satisfaction with operational efficiency

The solution

Transforming retail fulfilment with smart inventory placement

Optimizing fulfillment network

Prioritized order patterns

Identified key centers

Optimized inventory placement

Dynamic inventory and allocation

Reduced transit time and costs

SKU-level guidance

Real-time allocation

Implementation approach

1

Cloud infrastructure

  • Built on GCP with Big Query

  • US-wide inventory recommendations

  • Scalable optimization

2

Optimization techniques

  • Used genetic algorithms and linear programming

  • Leveraged CPLEX, Gurobi, and Llamasoft

  • Optimized store-SKU inventory

3

Business impact

  • Set inventory guidance

  • Improved service and fulfillment

  • Enabled fast growth

The impact

Driving speed, efficiency, and cost reduction in retail fulfilment

Enhanced speed and reduced costs

  • 40% increase in 1-day shipments

  • 20% cost reduction

  • 99% of deliveries within 1-2 days

Optimized inventory management

  • Managed 5,000+ products

  • Streamlined inventory for 900 customers

  • Automated recommendations

Transformative solution for fulfilment

  • Real-time insights via cloud

  • Integrated data sources

  • Automated order management

Looking ahead

Data integration expansion

  • Expand real-time data integration

Efficiency enhancement

  • Enhance automation for greater efficiency

Continuous innovation

  • Foster continuous innovation in order management